Projects

Every project reflects our commitment to precision, efficiency, and innovation. With deep industry experience, we deliver tailored solutions that enhance performance, solve challenges, and drive long-term success.

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Control Systems Electrical Project Design Switchboards

A new Cross Laminated Timber Panel plant was installed and commissioned for CLTP Tasmania. The fully automated plant used a combination of overseas and Australian timber processing technologies and handling systems.

 

Our scope included the design and supply of customised MCCs for the handling systems and the design, supply, supervised installation, programming, integration, and commissioning of the timber process and handling systems, safety features, PLCs, VFDs, HMIs, and operational controls. We also provided final “As-Builts” electrical drawings and documentation, along with ongoing remote support for the system.

Control Systems Electrical Project Design Switchboards

Gympie Regional Council’s water pump stations and reservoir sites required an upgrade to their telemetry and SCADA systems.

 

The project involved removing obsolete equipment and installing new solutions while maintaining uninterrupted operations. The scope included installing new RTUs, routers, and modems, along with connecting the sites to the 3G/4G cellular network and configuring the ClearSCADA system for remote monitoring. We also provided “As-Builts” drawings and site-specific functional specifications.

Control Systems Electrical Project Design

Unitywater needed to replace its existing radio network with 4RF radios and associated works at 900+ sites throughout the Unitywater Reticulation Network.

 

The scope of works included the supply and installation of new outstation 4RF Aprisa radios, 4RF base station radios, 4RF link radios, upgrades to UPS power supplies, and associated electrical and networking cabling. Geo SCADA sites were upgraded to a new template with documented cutover and commissioning plans, commissioning records, and updated electrical drawings to “As-Builts”.

Control Systems Electrical Project Design
The G2 Finishing line control system hardware had reached end of life and required migration to the latest generation of devices as per Laminex site standards. This included migration to ControlLogix PLC system, 5094 Flex IO and 1756 conversion racks for the distributed IO hardware and SEW VFD’s.The scope of works included the design, supply, configuration, installation, programming, testing, and commissioning of the new PLC, IO hardware and VFD’s. This included upgrading the existing RIO network to Ethernet, carrying out changeovers during dedicated shutdown days and providing roll back strategies should issues occur on the 24/7 operation of the production line. All hardware was successfully converted and tested during the planned shutdowns utilising 1756-RIO adaptors to maintain communications between the new ControlLogix CPU and the legacy PLC 5 system.
Control Systems Electrical Project Design

Replace existing Kingfisher RTU control system with a ScadaPack RTU and associated works at 118 SPS sites throughout the Unitywater Network.

 

The scope of works included the supply and install of new ScadaPack RTU 357E, Magelis HMI, power supply and batteries, 24V to 12V converters for Radio P/S, wiring of additional I/O to meet standard Sewer SPS requirements, respan existing Vega, upgrade of ClearScada site to standard SPS template, cutover and commissioning, documented commissioning records and updated electrical drawings to “As-Builts”.

Control Systems Electrical Project Design Switchboards

The Tuan site’s existing Block Handling Crane (BHC) had reached end of life and was to be replaced with a new one. The new crane would be supplied by WA crane company Westerfeld with ICA selected to carry out all electrical and control system components.

 

The scope of works included the design, supply, configuration, installation, programming, testing, and commissioning of the new crane for its electrical, cable and cable support systems, safety systems, VFD’s, PLC, HMI’s, field devices and operator controls. Installations for general power, lighting and camera monitoring were also part of the scope, as was supply of final “As-Built” drawings and documentation.

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